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https://dl.dropboxusercontent.com/u/50599313/2003 Harley Dyna Service Manual.pdf, (You must log in or sign up to reply here. 115 in lbs for the primary screws. Harley-Davidson CVO Road Glide Specs. If you were referring to a service manual for your specific brand, make, model, and year of motorcycle you would have the torque specifications at the flip of a page and would not be asking for those values. 140 ft-lbs. 0000001947 00000 n
'21 LowRider S, Kinda stock. Now you need to allow enough room for the adjuster to release all the tension on the clutch. 90-120 inch pounds
My question is when there is a range , for instance transmission drain plug , 14-21 ft. Lbs , is it best to stay in the middle of that range or stay up towards the top of the range .
These specs come from the engineers who designed and built the bikes. When you dont know about Harley Davidson torque specifications, you wont be able to service or upgrade the motorcycle. Drain as much of the primary oil as possible before starting. With the information shared above about harley davidson torque specifications , we hope we have brought useful knowledge and the best choices to you. stream
83. or 10-12 Nm. Fork Stem nut
engines, HD 2007/08
The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. Clutch on 1963 to 1981 uses 12 ounces of 75/90 wt. 1613 mm (63.5 inches) Fuel capacity. 0000033993 00000 n
An In-Depth Discussion on Harley Davidson Paint Codes. Blake Bleeder Nipples
First, you need to pull up your vehicles clutch cable. The 4-cycle, 45V 2, air-cooled 2 cylinder engine is a twin cams, chain driven with spring loaded tensioners. is that right? It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. Tighten the hub nut using the factory torque specifications (50-50 foot lbs.) Also, you won find the right wrench or screwdriver to work with the nuts, bolts, screws, and different parts of the motorcycle. Later on, pull out the cable, and you will see there are more than a 1/8 or a 1/16 inches which means you are ready to go. Your email address will not be published. Finding Manifold Leaks
The torque specs are the same as with any Evolution engine. In this version sold from year 2019 , the dry weight is 223.0 kg (491.6 pounds) and it is equipped with a V2, four-stroke motor. The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 . 28-35 foot pounds
128 HP 95 CID
SOURCE: need dry clutch torque specs for a ducati monster s4. Fastener Size - Torque ft. lbs. And because of that, when you are releasing the lever, it is not allowing the clutch plates for full engagement. The diaphragm spring bolts should be 90-110 in/lbs. pounds, rocker cover 135-155 inch pounds. To validate this argument I want to refer to a critical drive component on the motorcycle: the Compensating Sprocket. Engine Tuning
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Pinion Gear nut
lb.) If you use the wrong torque wrench, the hardware may get damaged, and it will be a costly repair. Long story short, knowing the Harley Davidson torque specs will help you install, service, and repair different motorcycle hardware. Yet, it covers a massive space. Chapter 8 Electrical System torque specifications (page 8.4) states: Starter jackshaft bolt84 to 108 inch-lbs (9.5 to 12.2 Nm) The starter jack shaft bolt in the 2003 Dyna Parts Catalog (page 30 & 31) is item 6 in the list, it is called:- Part No. Plus they say blue for the clutch nut and red for the compansator. So I'll ask them while there.. Well I stopped off at the Harley dealership today. The clutch adjustment is an easy and quick task that you can even perform at your place all by yourself. And this article will provide you the ultimate guideline to do that task without experiencing any troubleshooting issues. DIESEL-FUMES. Does that sound right? If you are typical shovelhead issues on your Harley, then disassemble the clutch and clean the friction plates with a brake cleaner. Figure 1. You really, really need the instructions on the diaphram spring adjustment. nopyI/WQdV **\V>?lqFGG "
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For a Dyna Low Rider the Outer Primary Cover is 108-120 inch (9-10 ft.) lbs. Stop the guess work and get a manual! Inner primary bolts: 18-24 ft lbs. If you own Harley Davidson Motorcycle, then adjusting Harley clutch cable is very important. But I read somewhere that mid-ninties Evo's should be about 80 lbs on clutch nut,and 130-150 ft. lbs. Measure the free play to be sure that it falls within the ranges specied for a hot or cold engine. The Harley-Davidson Street 500 model is a Custom / cruiser bike manufactured by Harley-Davidson . Use 75/90 wt in the differential on 1963 & newer Harley & Columbia. General Information
all other 1/4'' fastners are tq at 108 in.lbs. Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles? Once you have finished the adjustment task, it is time to re-adjusting the jam nuts and derby cover in their positions. Therefore, you need to eliminate them all first and keep them aside. lordharold, Jun 2, 2012. Twin Cam 88/95
We and our partners use data for Personalised ads and content, ad and content measurement, audience insights and product development. TorqDrive provides more disks in less space, allowing us to add up to 6 additional frictions disks to the clutch pack over stock. 0000024100 00000 n
Primary cover= 144-156 in lbs or 16.3-17.6 Nm Clutch cover= 84-108 in lbs or 9.5-12.2 Nm . You should be using a service manual to obtain the correct values for the motorcycle you are working on. 9/16" - 114
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Set the cable aside for later re-installation. 0000009625 00000 n
1/4 " - 10 ft. lbs. 2006 Harley Davidson Touring Motorcycle Service Manual for: 2006 FLHX Street Glide, 2006 FLHT Electra Glide Standard, 2006 FLHTC Electra Glide Classic, 2006 FLHTCU Electra Glide Ultra Classic, 2006 FLTR Road 2006 Glide, FLTRI Road Glide. 0000030849 00000 n
You, Read More Who Manufactures Harley Davidson Spark Plugs? One of the things that makes Harley-Davidson motorcycles so unique is their paint job. While you are tightening the bolts, make sure you are operating on opposing bolts instead of going in a circle. Reduce Engine Surging
Use a Torx driver and bit to remove the four Torx bolts on the derby cover. 35-40 foot pounds
EVO
32-40 inch pounds
I also understand that a lot of people would like to work on their bikes, and thats great. When they bottom out give them a little tweak and you are good to go. Now use a 4mm Allen wrench to take those screws, spring, and locknut out. You can refer to the answers, The following summaries about unscented goat milk soap will help you make more personal choices about more accurate and faster information. Install Sportster cams
Apr 27, 2016. for Derby Cover. The consent submitted will only be used for data processing originating from this website. Means it does not require any typical clutch adjustment. Locate the chain tensioner assembly and loosen the top center nut a . While you are removing the cover, keep one hand on it to avoid any breakage or other damages that may arise. Posted on Sep 24, 2009 trailer
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Now your derby cover is free to remove from that place so, do that. Now you can see there are lots of bolts used to secure the derby cover in the place. If someone cannot determine the bare basics of socket and wrench sizes they shouldnt be wrenching on their bike. fd tH,}A]vq
`1MVYvOhg6Egpn+g:@'pQLA.r.,L0 QG iEd2014=nL.-~?w- ]cj)LYb"fY3TOS56. i have a 89 flhs with screamin eagle race clutch can the 6 springs be adjusted and if so how can not find lighter springs for it being a older one. The other question I have issues over is what size of socket or wrench to use. Transmission sprocket nut: 80-90. 0000003095 00000 n
1/4 inch bolts
M. To avoid over-tightening the clutch adjuster, you should use your fingers and tighten till you feel that the adjusters bottom out. Transmission Sprocket nut
These are two questions which should not be asked. Make sure that the tapped hole is clean and dry (chase with a tap if necessary and remember to blow out with air gun). Rear Brake Caliper mounting screws
This page was generated at 06:17 PM. Repair manual verses what everyone says. SPECIFICATIONS . Now, time to return the clutch cover to its original location so, put the cover back accordingly. Some of our partners may process your data as a part of their legitimate business interest without asking for consent. All Twin Cam motors are 90-108 in.lbs. Unlock more power! See Figure 1. It is supposed to go into the second more comfortably and then shift through into the first without grinding. This is from the 17 Touring Service manual. 46-50 A maximum output. 55-65 foot pounds
https://amzn.to/3Qtz61AUse Code . Clutch hub nut to 70-80 ft./lbs. Specifications. Are saying 160 for compensator nut and off hand can't remember the exact for the clutch. 883 to 1200 Upgrade
#10 - 22 in. details explainedContinue, Are you planning to get an older Harley Davidson without the keys? It depends on the motorcycle model and manufacturing years. I would also encourage other viewers not to answer this question either. Scribe a line on the transmission sprocket nut and continue the line on the transmission sprocket as shown. Tree Budget, Engine, Transmission and Chassis
According to Clymer, SAE 2 grade bolts, as specified by the Society of Automotive Engineers, should be tightened as follows: A 1/4-inch bolt should be tightened to 6 foot-pounds. According to the companys instructions, Harley Davidson will inform the owners about it. Thats the point where you need to the adjustment. MPH at RPM
Transmission Sprocket locking screw
Sometimes you can even shift up into second and then down into the first. General. Re-adjusting the Jam Nut And Derby Cover: Once you have finished the adjustment task, it is time to re-adjusting the jam nuts and derby cover in their positions. 0000008030 00000 n
Refer to applicable Service Manual. First, take the transmission cover off, and you will find two small screws, the cover and the O-ring behind it. Rating. He said the torque value listed in his service manual was different for his 2008 Road King. 3/8" - 33 ft. lbs. If you would like to change your settings or withdraw consent at any time, the link to do so is in our privacy policy accessible from our home page.. 15-17 foot pounds
Harley-Davidson Breakout 114 Specs. We and our partners use cookies to Store and/or access information on a device. Modifying the CV carb
It does. 12 V, 28 Ah, 405 CCA sealed and maintenance-free. A forum community dedicated to all Harley-Davidson model owners and enthusiasts. Get the proper tools and know how to use them. Or did you lose the key to your Harley Davidson? The measurement remains the same for all the Sportster XL from 2004 to 2006. 0000005197 00000 n
But I have a question about the torque vaules. We have briefly discussed Harley Davidson torque specifications for only a few components and models. 5/16" - 19 ft. lbs. lordharold Active Member. Land Speed Racing GalleryCV Carburetor
In this case the higher value is correct for the older Kelsey-Hayes brakes and the lower value is correct for Brembos. There is a 35 ft-lbs difference between the two which is substantial. as long as the 2050 is made for primary,transmission application. I did read where some guys had gone to a machine shop and had the end shaved off a little bit. We also found 79 foot-pounds of torque capacity for the 1340-cc. Primary Clutch Nut, 1963 to 1981: 75-80 ft/lbs (11 kgm) Oil Mix Specs for 1963 to 1995 Harley Davidson & Columbia Par Car without oil injection: Use 1.5 ounces of any good quality two stroke oil to one gallon of gas. Harley motorcycles are made using industry-leading components and parts. Clutch
For Sportster, you will need 42 foot-pounds of optimal torque capacity. Now put the locknut back on and make sure it fits in the grooves. Shaft fit in bushing (loose) - 0.0005-0.0020 0.013-0.051End clearance - 0.003-0.013 0.08-0.033Bushing fit in rocker arm (tight) - 0.002-0.004 0.051-0.102Filtration - 10 micron media, filtered between pump and engin. Proceed as follows: a. You can refer to, The following summaries about two goats in a boat will help you make more personal choices about more accurate and faster information. Therefore, to avoid any further Harley Clutch Adjustment Problems after the task is done, follow all the instructions thoroughly and precisely. Feel free to preview a sample to get an idea of what it looks like. The compensator sprocket 150-165 foot pounds. SPECIFICATION. Tuning a CV carb
To cylinder heads
Now you have to follow the instructions given in your service manual to maintain correct tightness.
Rear Brake Disc screws
Nonetheless, we suggest you read the user manual. (.1P
You can often purchase the tools you need to perform a task for less than the cost of paying a service department to do the work for you. Use Loctite 271 on threads. 10 mm. endobj
Now put max. 2008 Harley Davidson Touring Motorcycle Factory Service Manual for: FLHT Electra Glide Standard, FLHR Road King, FLHTC Electra Glide Classic, FLHRC Road King Classic, FLHTCU Ultra Classic Electra Glide, FLHTCU ANV 105th Anniversary Ultra Classic Electra Glide, FLHRC ANV 105th Anniversary Road King Classic, FLTR Road Glide, FLHX Street Glide, 2008 FLT Police Models Service Manual Supplement, 2008 FLHTCUSE 3 Model Service Manual Supplement. Therefore, tighten the jam nut . 2.) [ March 2, 2023 ] Arai extends partnership with Honda motorcycle training courses News [ March 2, 2023 ] Record Number of Riders to Race Yamaha YZ bLU cRU FIM Europe Cup 2023 News [ March 2, 2023 ] Extraordinary hat-trick scored in Australia WorldSBK News 30-40 foot pounds
Now your clutch lever is adjusted and ready. How to get Professional Tuning Results
Charging system. 4 0 obj
Rammer Performance Air Cleaners
MT MT 4. My question was about the posted rear axle torque value for the '06 VRSC . 0000004810 00000 n
Get XiED(tm)! Tighten the transmission sprocket nut an additional 30 - 40. Performance Calculations
In that service manual are torque specs for specific fasteners. The engine produces a maximum peak output power of 89.00 HP (65.0 kW)) @ 5450 RPM and a maximum torque of 150.00 Nm (15.3 kgf-m or 110.6 ft.lbs) @ 3250 RPM . Wheelbase. An example of data being processed may be a unique identifier stored in a cookie. Henceforth, you must know how much torque each nuts and screws require. Nitrous Oxide
T-45 Torx
The engine produces a maximum peak output power of 100.00 HP (73.0 kW)) @ 5020 RPM and a maximum torque of 165.43 Nm (16.9 kgf-m or 122.0 ft.lbs) @ 2250 RPM .
With this drive-train, the Harley-Davidson Freewheeler . Not everyone has a mechanical aptitude. Allen Screws
You need a manual, as you need torque specs for the entire assembly of the primary cover, inner primary bolts, clutch hub nut, compensator, starter bolts, starter jackshaft bolt, swingarm pivot bolts and rear axle nut. We also found 79 foot-pounds of torque capacity for the 1340-cc Evolution engine at 3500RPM. Learn how to replace it on your bike! In general, you do not need to worry about Harley Davidson hydraulic clutch adjustment. It never ceases to amaze me on how many people seem to think that every nut and bolt on every model and year of bike are the same. The book says: for the release cover 120 to 144 in.lbs.
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I just wanted to do an experiment to see how tight the factory 150-160 ft/lbs is compared to the new torque procedure. If the chain is too tight or too loose, then adjustment is necessary. '05 Carbed Night Train (Sold) 111 rwhp, 112 rwtq Best 1/4 ET 12.557s Best 1/4 MPH 108.59. 2001 Harley Davidson Touring H-D Service Manual & 2001 H-D Electrical Diagnostics Manual for Harley Models: FLHTCUI Ultra Classic Electra Glide (2001), FLHTC/I Electra Glide Classic (2001), FLHT Electra Glide Standard (2001), FLTR/I Road Glide (2001), FLHRCI Road King Classic (2001), FLHR/I Road King (2001) and also contains the 2001 H-D FLT Police Model Service Manual Supplement and 2001 H-D FLTRSEI2 Service Manual Supplement. Come join the discussion about performance, modifications, troubleshooting, builds, maintenance, classifieds and more! Then, let it soak, and give it a couple of whacks to free up the adjuster along with the locknut as well. Table of Contents
12-18 foot pounds
EVO Exhaust Testing
Ignition timing. Within 7000 miles the nut came loose. or 95-108Nm. 45-55 foot pounds
10-13 foot pounds
Whether you work with the front axle, motorcycle belt, sprocket cover, or cylinder, you will need the torque specifications of the particular parts. See Figure 2. Clutch: Multi-plate with diaphragm spring in oil bath: Driveline: Chain, 34/46 ratio primary drive: Fuel consumption: Follow the below-mentioned instructions thoroughly-. 10 foot pounds
BMW Motorcycles has equipped it with a powerful 895cc engine that delivers 99 horsepower and 67 lb-ft of torque, paired with a six-speed transmission for smooth gear changes. Tighten them up good and snug, you don't need a torque wrench. 15-30 inch pounds
Then, dealers will visit to inspect the clutch master cylinder whether there is any presence of gas in the fluid or not. Note: The information below should not be used as a reference as this is only a sample of information typicaly found in a service manual. 144. Thanks guys.. will be stopping bye the dealer today to get some other stuff. Thus, the motorcycle gets its top speed for which it is known. By the way, if you have original flywheels, I would avoid the use of an air impact device on the compensating sprocket. Rear Shock Absorber
JavaScript is disabled. Instead, we suggest you look for the Harley Torque specs PDF for your specific model. in. Laced Wheel
Next, put the spring, cover, and screws back just like they were. Contact point (2) must have edge of drill touching the edge of fork leg. Now, withdraw the clutch pack Allen bolt out and turn it in to lightly bottom. Now you should slacken the larger lock nut by unfastening it with your fingers. Khrome Werks AR100 test
When component part replacement is necessary, use the engine type and serial number to identify the correct part. The mounting bolts for the cylinder head bracket will require 17 to 24 foot-pound of torque value. The clamping force of the clutch while under full throttle has to be very very high the way the clutch is built. Over time, the clutch of your bike wears down, which results in adjustments. See Figure 58. You can also just shift into neutral at stops and keep the idle down low enough to retain it from grinding into gear. [PDF] INSTRUCTIONS - Harley-Davidson I guess I should mention it is a 93 Fatboy. On the topic of chassis characteristics, responsible for road holding . Chrysler 300 and Dodge Charger 2006-2008 Torque Specifications Repair Guide. EVO 82 HP Stage 3
Refer to the torque values from your service manual as necessary. 0000003541 00000 n
EVO 64 HP Stage 1
After that, you can use some non-petrol-based silicon lube on the friction plates. It has several links you could look at. Triple Tree Pinch Bolts
There are to many variables on torque specifications between brands, makes, models, and even years of bikes. Performance Parts, Don't let the Harley heat
SOURCE: Need the torque specs on clutch for a 85 FLHTC. They should be the same for 2001 Dyna. Shop Manual Appendix
lbs. 0000008154 00000 n
The torque specs are the same as with any Evolution engine. Harley-Davidson's Screamin' Eagle motorcycle clutch kits can increase the torque-handling capacity of a bike's clutch. Cast Wheel
I put a little red locktite on.
Step 2
6. Then you have the tools for repeating the same task later and for any other work you want to perform. Our line of Screamin' Eagle performance drivetrain and clutch . Required fields are marked *. Specification Tables, HD Twin Cam Engine Builds
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Clutch hub nut, 180-210 foot pounds
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Plus, at times, you may want to upgrade the motorcycle. Discussions. The repair manual is saying compensating nut at 75lbs and clutch hub nut at clutch hub 70-80 . at home
But what about the torque capacity of the engine of different Harley models. It is crucial for safety and smooth riding performance. Harley Twin Cam and Evo engines have been among the top debating issues for Harley lovers in the past two decades. 0000013023 00000 n
I have had my clutch out a couple of times myself and have always torqued the nut to 200, backed . Oh forgot about the manual ?. 25-40 foot pounds
EVO 74 HP Stage 2
Rocker Cover
Clutch cover bolts are 7.2 ft-lb, according to the service manual (86.4 in-lb). #7. Henceforth, you must know the Harley Davidson engine torque specs and other parts. Then, look over you will find a smaller adjusting nut there so, screw that out to reduce free play. Jul 25, 2013. It will help repel moisture and oil from absorbing into the plates for a while.
2001-2009 Harley Davidson HD Touring Engine Specs & Torque Specifications. If you apply more than its required torque, the thread of the screw may become damaged. Rear Wheel Sprocket bolts
Good luck, 9+ harley davidson torque specifications most standard, 1.The Harley Davidson ready reference torque value booklet YouTube, 4.2001-2009 Harley Touring Engine Specifications & Torque Specs, 6.Tools and Torque Specifications Ride It Wrench It, 8.screamin eagle milwaukee-eight headbolt kit Harley-Davidson, 9.Questions & Answers for: harley davidson torque specs Fixya, View 10+ security cameras with battery backup is highly appreciated, View 9+ laser hair removal cold sores is highly appreciated. but in actual section dealing with side cover it calls for 10-12 ft. lbs. Make sure your bike cools off properly before you start the work. Upper Stud acorn nut
Install lockplate (6) over nut (5) such that No two are exactly alike, and each one has its own story. The engine produces a maximum peak output power of and a maximum torque of 40.00 Nm (4.1 kgf-m or 29.5 ft.lbs) @ 3750 RPM . Exhaust Length
In the next few sections, we will show you the most-required torque and its specifications. Then, you need to gently pull up on the clutch cable once again and observe till you felt a point where the clutch fork seems engaging. There you will find explanations on Harley Clutch Adjustment Torque specs too. People want quik and easy not right. Diesel, here's what my manual says now. In this book, it states: Clutch hub nut@ 50 lbs. Good questions! 5. Search the site
That did say maxium of 50 degree. __transmission sprocket nut at 60.. TC Performance Heads 100+HP, Pro Tuning on a Shade
To view the purposes they believe they have legitimate interest for, or to object to this data processing use the vendor list link below. After that, you should test it out by riding your bike on the road. It just seems like 75 is pretty weak.. 06. Though I didn't make it quiet to the 50 degree line. By nucseal in forum Harley Trike Conversions Replies: 3 Last . If you found this video helpful, you can buy me a BEER!https://www.buymeacoffee.com/motorcyclebossBusiness inquiries contact:Themotorcycleboss@gmail.comIf do. Id call your service department to double check your numbers. Agreed! I just installed and screaming eagle clutch kit and I need to know the torque specs for the clutch spring bolts and primary cover. TC Exhaust Testing
Lets learn the procedure in detail below: In case you have a Harley Big Twin motorcycle and wondering how to adjust Harley Twin Cam clutch, just follow the same instructions given here-. I went and purchased a machine shim the fits exactly behind that nut. Camshafts
Cam / Nosecone Cover screws
Harley Davidson Softails require one quart of primary fluid. 22.71 litres (6.00 US gallons) Oil capacity. Address what you may be asking? Brake Line Banjo Fittings
-EFI basics explained
I am quite adamant in my videos about the use of a service manual if you're going to work on your bike. Plus, its motorcycles are just as iconic as the company itself. 25-40 foot pounds, Fastener Size -
15-17 foot pounds
I just tighten the rocker covers about as tight as I can get them with a short 1/2" wrench alternating diagonally with the . 0000009501 00000 n
Once you go through the PDF files for different Harley motorcycle models, you will know the values precisely. You are looking : harley davidson torque specifications, The following summaries about what is goat pus will help you make more personal choices about more accurate and faster information. Once you feel you have successfully reached the right adjustment, start tightening the jam nut to its original position. TC95 128HP Stage 3
And depending on how much you rub off, it will let the clutch open up. The two questions I am referring to are: what size socket do you use for (bolt, nut, part here), and what are the torque specifications for (bolt, nut, part here). Save my name, email, and website in this browser for the next time I comment. Primary Cover screws
Refer to Table 18. Kinda a tall order, but would anyone know the torque specs for the engine covers of the rushmore roadglides? You might wonder about their paint codes if youre lucky enough, Read More An In-Depth Discussion on Harley Davidson Paint CodesContinue, Your email address will not be published. Two lines in nut on Compensator and one line in clutch hub nut. If you have a Harley Davidson vehicle and its clutch is not engaging, that means the clutch is too tight. Gearcase Cover screws
Air Density, Harley-Davidson EFI
Primary cover bolts: 14-21 ft lbs. I opted for a machine shim.. they didn't come out with the updated comensator until 07. You can refer to the answers, The following summaries about ugg mini goat color will help you make more personal choices about more accurate and faster information. Plug Wires
My next concern at that question is: "are they even capable of properly using tools if they cant even figure out what size socket or wrench they need for a nut or bolt?"
MANUFACTURING TOLERANCES. Fill the primary with oil.
Motor Oil
Don't have a 2001 Dyna manual but here's a 2003. . >>3/8" = 35-45 lb-ft. >>5/16" = 19-25 lb-ft. >>1/4" = 7-12 lb-ft. Find a tabulation of torque specifications for Unified Standard threads of various grades in UT-120 in the Universal Tech section. Read More. 191. %PDF-1.4
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Modification,
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